JSGH-50水平式干法制粒机

JSGH-50水平式干法制粒机工作原理（Working Theory of Dry TypeGranulation Facility）：

根据机械挤压造粒工艺原理，将配置好的，具有一定结晶水的干粉状或微细晶体状原料，挤压成薄片，后经造粒系统，通过筛网制成所需大小的颗粒。

原料可通过手工上料或真空上料机加入料斗，经送料螺杆输送和压缩.被推至两挤压辊轮的咬入角:通过压辊，将原料挤压成薄片。物料所需的压力通过液压装置线性传送给压辊，液压装置可保持一定的预压力， 垂直排列的压辊可保证物料密度的一致性。根据不同颗粒度要求，设备造粒系统中的筛网目数大小可相互更换。

According to the technical theory ofmechanical extrusion for granulation, a wel-prepared powdery or finely crystallinematerial with crystal water is laminatedand made into particles of required size bymeans of screen in the granulation system.

The material may be fed into the bucketby hand or vacuum feeder, conveyed andcompressed in the feed screw, and pushedinto bite angle of two extrusion wheels.The material is laminated by therollers.The pressure required by material islinearly delivered from hydraulic device torollers. The hydraulic device can maintaincertain pre-pressure and the verticallyarranged rollers can guarantee theconsistent density of According to different required grainmaterial.sizes, the screens with different meshes inthe granulation system can be interchanged.

JSGH-50水平式干法制粒机干法制粒优点（Advantages of Dry TypeGranulation）:

将粉体或微细晶体原材料直接制成满足用户要求的颗粒状产品，无需任何中间体和添加剂，造粒后产品粒度均匀，堆积密度显著增加，改善流动性，既控制'了粉尘飞扬，又减少粉料浪费。便于贮存和运输，可控制溶解度、孔隙率和比表面积等。

本机在湿式造粒法中难生产的抗生物质。胶囊填充用颗粒及制造药片的造粒上能发挥很大的作用。

Powder or fine crystal can be directlymade into granules to the satisfaction ofusers, without requiring any intermediate oradditive. The granules have even grain sizewith considerably increasing bulk density.This can improve the fluidity, inhibit theraised dust and reduce the waste of powder.

It is easy to store and transport andallows the control of solubility, porosity andspecific surface area.The granulator generates the antibioticThe granulator generates the antibiotictype granulation. .type granulation. .It can play an importantrolein thein thethe granulation for pills.

JSGH-50水平式干法制粒机应用范围（Applcability）：

在制药工业中，广泛涉及到对各种活性的药品原料以及-种或多种赋形剂的加工处理。这些原料药大部分是细的粉末，并且这些粉末粒径大小不一，密度不匀，流动性差，易分层。这些原料药必须经过制粒工艺处理.才能.被用于压片、胶囊填充或其他药物加工工序。干法制粒因其具有多种优势.特别适用于在湿.热条件下不稳定的药物的制粒。

The pharmaceutical industry oftenprocesses the medicine materials of variousactivities and one or several excipients.Most of bulk drugs are finely powdery indifferent grain sizes, uneven density, poorfluidity and easy stratification. They must begranulated before being laminated, flled intocapsules or processed in other ways. Forits various advantages, dry type granulationis particularly suitable for the granulation ofdrugs unstable under wet and hot conditions.

JSGH-50水平式干法制粒机特别说明（Special Note）：

在产品设计和生产过程中,我们遵循了美国FDA、GMP思想。任何一台设备在生产过程中，皆具备GMP控制范围;在设计过程中,任何一台设备皆在GMP内创新构思。所有的非金属材料均符合GMP &FDA标准。

送料量、压力、压辊间隙、片厚、整粒间.隙、片硬度等工艺参数通过逻辑运算、数理统计建数据模型,并形成科学系统关系。

In the machine design and .manufacturing process, we follow theFDA GMP idea. Any equipment in themanufacturing process has GMP controlrange，In the designing process, anyequipment is in GMP innovation concept.All non-metallic materials comply withGMP&FDA standards.

The process parameters such as feedamount,pressure roller gap， slicethickness，grinding gap and slice .hardness were established to formscientific system relationship throughlogical operation and mathematicalstatistics.

JSGH-50水平式干法制粒机设计特点（Design Features）：

新型料斗设计，无堆料、积料、尾料。伺服搅拌和伺服送料系统，速度灵活方便设定，满足不同物料流的平衡，送料更精准、均衡、平稳、扭力更强。

根据物料特性，设计匹配单螺杆、双螺杆型线和压辊表面结构(特殊表面处理，使粗糙度降低到0.1。减少黏辊和侧封板磨损)。在线轴承润滑;整粒部分温度实时监控;在位清洗功能;开门等有报警功能。所有传动系统加正压气密封。片剂硬度检测装置。内置式进口压辊间隙位移检测控制系统，控制精度达到0.01mm。三级整粒，实现逐级等比例破碎，整粒刀和整理网间隙可调。大大减少破网机率，提高一次成品率10 - 20%。液压系统PID调节功能，精度达到0. 1Mpa。

主轴加粗，特殊材质特殊工艺处理，防变形，防断裂。压辊与主轴特殊密封，杜绝冷却水渗漏问题，避免通过主轴向箱体漏粉。

New style hopper design, no malerfal heaping and no tailmateral.Servo mbing and servo foodng system, the speed Is flexlble andoorvenient to set, to meet the balance of iferent material flow,material feeding is more accurate, bllanced, stable, and withstonger torque.Acoording to the material characeistics, designing and matchingthe proile of single screw or double screw and the surface shructueof rllrl could be customized. Special surface treatment will reducethe roughness to 0.1 and reduce the wearing of side saling plateand avold stcking matertals on the rlen.and avold stcking matertals on the rlen.on-line bearlng lubrication， On-line cleaningfunction(CIP), With alaming on the door openingAl trasmision systems with psitve pressure and air seal anddamage alam function. Slice hardness tsting deviceBult in dlearance displacement detection and control system forinlet press rller, the control aocuracy is up to 0.01mm

With 3 lewels grinding system, to achieve the level of proporfionalcrushing, the gap between the grinding knile and fisting meshcould be adlutable. Which will graly reduce the probailty olbreaking the sleve, improve the yeldof 10- 20%。Real- time monitoring of ginding temperatureHydraulic system PID adlusment function, precisionup to0.1MpaMain shalft thickened, special material special processing, anti-defomation, anti- fracure. The pressing oller and the shalt arespeilly sealed to prevent the lakage of coling water and awoid bythe main shalft frorm laking powder to the cabinet.

JSGH-50水平式干法制粒机技术参数（Technical Parameters）：

生产能力

●批处理量:2000g

●连续生产能力: 60Kg/h 

●可成型粒度: 0.2-2 mm

●操作系统:西门子S7-200 SMART

●整机功率: 2.5Kw AC380，50HZ ( CN )

●挤压轮规格:150 X 60 mm

●成型压力: 20T

●搅拌转速: 1-80转/分

●送料转速: 1-150转/分

●挤压转速: 28转/分

●破碎转速: 110转/分

●制粒转速: 1-150转/分

●整机重量: 1200 Kg

●外形尺寸: 1100X 1100 X 1600 mm

●物料接触部分材质: SUS 304 & 316L

●挤压轮材质: 2Cr13、 3Cr13、 合金钢

●与物料接触部分密封材质:聚四氟乙烯

Production Capacity

●Batching:2000g

●Continuous producion capacity:60kg/h

●Grain size: 0.2-2 mm

●Operation system: Siemens S7-200 SMART

●Installation power: 2.5Kw ，AC380，50HZ ( CN 

●Roll dimension: 150 X 60 mm

●Maximum forming pressure: 20 T

●Scrapper rotational speed: 1-80r/m

●Screw feeder rotational speed: 1-150r/m

●Roll rotational speed: 1-28r/m

●Flake breaker rotational speed: 1-110r/m

●Fime granulator rotational speed: 1-150r/m

●Dead weight: 1200 Kg

●Machine dimension: 1100 X 1100 X 1600 mm

● Material: SUS 304 &316L

●Material of roller: 2Cr13、 3Cr13、 alloy steel

●Axial gasket in contact with product: PTFE